Predictive Maintenance: The Heart of Industrial Automation Intelligence

In modern industries, a sudden stop in a production line can cause millions of dollars in losses. The solution to this problem is Predictive Maintenance (PdM).

What is Predictive Maintenance?

Predictive maintenance is a method that analyzes data collected from sensors and telemetry systems to provide early warning before a failure occurs.

Comparison of maintenance types
Maintenance type Explanation Advantages Disadvantages
Reactive Repair after simple failure High cost
Preventive Periodic service Prevent specific failures Additional cost
Predictive Data analysis and failure prediction The most optimal state of technology need
Benefits of PdM in industry

Reduce unplanned downtime

Increase equipment life

Reduce repair costs

Increase productivity

PdM tools and technologies

Vibration and temperature sensors

IoT and telemetry systems

Machine learning algorithms

Real-world application example

An automotive factory was able to reduce repair costs by 40% and increase production line productivity by 25% by implementing PdM.

Conclusion and CTA

Predictive maintenance helps industries prevent costly breakdowns. If you are looking for PdM solutions in your organization, our team is ready to provide consultation and implementation.