In modern industries, a sudden stop in a production line can cause millions of dollars in losses. The solution to this problem is Predictive Maintenance (PdM).
What is Predictive Maintenance?
Predictive maintenance is a method that analyzes data collected from sensors and telemetry systems to provide early warning before a failure occurs.
Comparison of maintenance types
Maintenance type Explanation Advantages Disadvantages
Reactive Repair after simple failure High cost
Preventive Periodic service Prevent specific failures Additional cost
Predictive Data analysis and failure prediction The most optimal state of technology need
Benefits of PdM in industry
Reduce unplanned downtime
Increase equipment life
Reduce repair costs
Increase productivity
PdM tools and technologies
Vibration and temperature sensors
IoT and telemetry systems
Machine learning algorithms
Real-world application example
An automotive factory was able to reduce repair costs by 40% and increase production line productivity by 25% by implementing PdM.
Conclusion and CTA
Predictive maintenance helps industries prevent costly breakdowns. If you are looking for PdM solutions in your organization, our team is ready to provide consultation and implementation.